-
R&D
ENGINEERING CAD CONVERSION
PRODUCT INDIGENIZATION
3D MODELLING AND DETAILLING
CLASS A SURFACING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
TOLERANCE STACK-UP ANALYSIS
VAVE SERVICES
PRODUCT FAILURE INVESTIGATION
-
QUALITY CONTROL
PRODUCT FAILURE INVESTIGATION
CT SCANNING
3D SCANNING
3D INSPECTION
CMM INSPECTION
NDT TESTING
DIGITAL METROLOGY
ONE QUALITY
-
MANUFACTURING
3D PRINTING
PROCESS CONVERSION
FOUNDRY TOOLING
JIGS AND FIXTURE
JIGS AND FIXTURE
PROCESS VAVE
OPTIMISED CNC MACHINING
-
PROJECTS HANDLED
ENGINE ITEMS- HEADS,BLOCKS,MANIFOLDS
SEATING ASSEMBLY PROJECTS
CHEESIS
BIW
CLASS A SURFACING
AUTOMOTIVE LIGHTING PARTS
NDT TESTING
INSTRUMENT CLUSTER,DASHBORD
FULL VEHICAL SCANNING
-
R&D
ENGINEERING CAD CONVERSION
PRODUCT INDIGENIZATION
3D MODELLING AND DETAILLING
CLASS A SURFACING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
TOLERANCE STACK-UP ANALYSIS
VAVE SERVICES
PRODUCT FAILURE INVESTIGATION
-
QUALITY CONTROL
PRODUCT FAILURE INVESTIGATION
CT SCANNING
3D SCANNING
3D INSPECTION
CMM INSPECTION
NDT TESTING
DIGITAL METROLOGY
ONE QUALITY
-
AFTERMARKET DEVELOPMENT
FILED FAILURE ANALYSIS
MADIFICATION FOR BETTER SERVISABILITY AND PERFORMANCE
-
DEVELOPMENT
ENGINEERING CAD CONVERSION
3D MODELLING AND DETAILLING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
TOLERANCE STACK-UP ANALYSIS
VAVE SERVICES
PRODUCT FAILURE INVESTIGATION
-
QUALITY CONTROL
PRODUCT FAILURE INVESTIGATION
CT SCANNING
3D SCANNING
3D INSPECTION
CMM INSPECTION
NDT TESTING
DIGITAL METROLOGY
ONE QUALITY
-
IMPORT SUBSTITUTES
RESTORATION OF DAMAGED PARTS
INDIGENIZATION OF IMPORT PARTS
MANUFACTURING DRAWINGS
CONVERSION OF 2D HARD DRAWINGS TO DIGITAL FORMATS
IDENTIFYING LOCAL VALUE ADDED SUPPLIERS
3D SCANNING
CT SCANNING
3D INSPECTION
PART FAILURE INVESTIGATION
-
IMPORT SUBSTITUTES
RESTORATION OF DAMAGED PARTS
INDIGENIZATION OF IMPORT PARTS
MANUFACTURING DRAWINGS
CONVERSION OF 2D HARD DRAWINGS TO DIGITAL FORMATS
IDENTIFYING LOCAL VALUE ADDED SUPPLIERS
3D SCANNING
CT SCANNING
3D INSPECTION
PART FAILURE INVESTIGATION
-
IMPORT SUBSTITUTES
RESTORATION OF DAMAGED PARTS
INDIGENIZATION OF IMPORT PARTS
MANUFACTURING DRAWINGS
CONVERSION OF 2D HARD DRAWINGS TO DIGITAL FORMATS
IDENTIFYING LOCAL VALUE ADDED SUPPLIERS
3D SCANNING
CT SCANNING
3D INSPECTION
PART FAILURE INVESTIGATION
-
R&D
ENGINEERING CAD CONVERSION
PRODUCT INDIGENIZATION
3D MODELLING AND DETAILLING
CLASS A SURFACING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
TOLERANCE STACK-UP ANALYSIS
VAVE SERVICES
PRODUCT FAILURE INVESTIGATION
-
QUALITY CONTROL
UNDERSTAND INTERNAL SYSTEM WITHOUT DISMENTELING
FAILURE ANALYSIS
DIGITAL INSPECTION
- Industrial Computed Tomography (Ct) Is A Powerful Tool For Research In Archaeology And Paleontology, Able To Inspect Internal Features Of Fragile Specimens And Unique Artifacts Without Damaging Them.We Obtain Precise Inspection Data From A Range Of Organic And Inorganic Specimens For A Variety Of Research And Museum Applications. Our Ct & X-ray Systems Are Non-destructive And Non-contact, Identifying And Modelling Internal And External Features And Providing A Host Of Useful Analyses, All While Preserving Original Conditions.
- At designguru ,we understand the importance of CT Scanning & 3d scanning for critical orthopedics and medical devices that cannot afford to fail. We provide an accurate and timely Reverse Engineeirng And part inspection process customized to client needs at all stages of medical device manufacturing. Our versatile imaging systems accommodate a wide range of part sizes, complex shapes, and advanced materials. This includes 3D printed parts, cobalt alloy orthopedics, prosthetics, dental braces, implantable devices, gel caps, intricate multi-material assemblies made from ceramic, glass, plastic, and/or other materials.
-
TABLET DEVELOPMENT
Compaction density (porosity, pore size, distribution)
Identify stress-induced micro-cracks
Measure coating thickness and uniformity
Distribution of active ingredients (total volume and percent volume)
In-situ compression testing
-
PACKAGING & SEALING
Seal integrity – locate gaps and leaks
Compare changes to optimise your processes
Measure component variation from your suppliers
Archive digital information
-
R&D
ENGINEERING CAD CONVERSION
PRODUCT INDIGENIZATION
3D MODELLING AND DETAILLING
CLASS A SURFACING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
TOLERANCE STACK-UP ANALYSIS
VAVE SERVICES
PRODUCT FAILURE INVESTIGATION
-
QUALITY CONTROL
PRODUCT FAILURE INVESTIGATION
CT SCANNING
3D SCANNING
3D INSPECTION
CMM INSPECTION
NDT TESTING
DIGITAL METROLOGY
ONE QUALITY
-
R&D
ENGINEERING CAD CONVERSION
PRODUCT INDIGENIZATION
3D MODELLING AND DETAILLING
CLASS A SURFACING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
TOLERANCE STACK-UP ANALYSIS
VAVE SERVICES
PRODUCT FAILURE INVESTIGATION
-
QUALITY CONTROL
PRODUCT FAILURE INVESTIGATION
CT SCANNING
3D SCANNING
3D INSPECTION
CMM INSPECTION
NDT TESTING
DIGITAL METROLOGY
ONE QUALITY
-
DIGITIZATION
3D MODELLING AND DETAILLING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
COMPLETE 2D+3D INSPECTION
WRAPAGE/DEFORMATION/SHRINKAGE ANALYSIS
CROSS VERIFY HONEYCOMB STRUCTURE
CROSS VERIFY CONFORMAL COOLING CHANALES
VALIDATE STABILITY OF ACTUAL PART PRODUCED FOR MECHANICAL & THERMAL STABILITY
-
DEVELOPMENT
3D MODELLING AND DETAILLING
CASTING DESIGN AND DEVELOPMENT
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
DIGITAL 2D LAYOUTS
3D INSPECTION
FOUNDRY TOOLING VALIDATION
PROCESS IMPROVEMENT
WALL THICKNESS,DRAFT ANALYSIS
SURFACE DEFECT ANALYSIS
-
NONDESTRUCTIVE INSPECTION OF ARTIFACTS :
The adaptability of CT lends itself to detailed inspection of a range of artifacts and other inorganic samples. The x-ray technology allows for non-contact internal inspection and virtual sectioning of artifacts without disturbing or damaging specimens. As such, the method can reveal previously unknown details to aid with archaeological research. CT can even virtually remove surrounding material like soil or gypsum from buried archaeological artifacts like coins, metal objects, tools, textiles, clay vessels, and ancient remains.
MUSEUMS & NATURAL HISTORY :
CT and 3D scanning are useful techniques for natural history, providing high resolution imaging of artifacts made from a range of materials, from metals and ceramics to porcelain and glass. These advanced technologies aid in the reconstruction of museum artifacts through reverse engineering, obtaining the required surface data to 3D print detailed replicas. Museums can use this data to create a digital archive and for showcasing reproductions of fragile or unique artifacts, improving interactivity during exhibitions
ADVANCED IMAGING OF FOSSILS :
For studying fossils and organic remains, industrial CT yields valuable insights for archaeology by obtaining detailed imaging of internal features that were once inaccessible. Fossils can be virtually sliced with CT, generating critical data of features like bone distribution, skeletal and dental structures, and other anatomical features. Actual/nominal comparisons are also available with CT. For example, surface data from one specimen can be superimposed on another to identify subtle differences in morphology.
-
DIGITIZATION
3D MODELLING AND DETAILLING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
ASSEMBLY ANALYSIS PROBLEMS Are Often Overlooked Because Of Their Size And Difficulty Of Observing Them. With Our Industrial CT Scanning, You Can Now Non-destructively Analyze Your Assembly In Hours, Not Days Or Weeks.
TAKE MEASUREMENTS OF INTERNAL FEATURES
ASSEMBLY FITTMENT ANALYSIS
FLUSH AND GAP ANALYSIS
DISCOVER VOIDS, INCLUSIONS,LEAKAGES ETC
SEE HOW DIFFERENT PARTS FIT TOGETHER
FAILURE ANALYSIS
-
QUALITY CONTROL
FROM AUTOMOTIVE TO AEROSPACE, FROM MEDICAL DEVICES TO MUNITIONS; ELECTRONICS ARE A MAJOR COMPONENT OF NEARLY EVERY MODERN PRODUCT TODAY. CT SCANNING TECHNOLOGY CAN HELP YOU,
UNDERSTAND INTERNAL SYSTEM WITHOUT DISMENTELING
FIND BROKEN BOND WIRES
INSPECT SOLDER JOINTS
INSULATION INTEGRITY AND POSITION
FOREIGN OBJECTS AND DEBRIS (FOD)
CRIMP JOINT INTEGRITY, PIN POSITIONING
-
DEVELOPMENT
3D MODELLING AND DETAILLING
JIG & FIXTURE DESIGN
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
DIGITAL 2D LAYOUTS W.R.T TO MACHINING PICKUP POINTS
3D INSPECTION
WALL THICKNESS ANALYSIS
CMM AND 3D SCANNING, AS PER REQUIRMENT
-
DIGITIZATION
3D MODELLING AND DETAILLING
3D SCANNING
CT SCANNING
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
COMPLETE 2D+3D INSPECTION
WRAPAGE/DEFORMATION/SHRINKAGE ANALYSIS
CROSS VERIFY HONEYCOMB STRUCTURE
CROSS VERIFY CONFORMAL COOLING CHANALES
VALIDATE STABILITY OF ACTUAL PART PRODUCED FOR MECHANICAL & THERMAL STABILITY
-
DEVELOPMENT
3D MODELLING AND DETAILLING
FORGING DESIGN AND DEVELOPMENT
3D SCANNING
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
DIGITAL 2D LAYOUTS
3D INSPECTION
FORGINING TOOLING VALIDATION
WALL THICKNESS,DRAFT ANALYSIS
SURFACE DEFECT ANALYSIS
-
High temperatures and pressures during the sintering and welding process introduce a greater risk of defects, making inspection of parts necessary with CT & 3D Scanning technology
Designguru is the experienced nondestructive testing lab manufacturers trust to ensure their sintered and welded parts are defect-free and meet strict quality standards. We understand the requirements for validating sintered parts and invest in the latest inspection technology to meet these demands.
-
DEVELOPMENT
3D MODELLING AND DETAILLING
FORGING DESIGN AND DEVELOPMENT
3D SCANNING
REVERSE ENGINEERING
VAVE SERVICES
-
QUALITY CONTROL
DIGITAL 2D LAYOUTS
3D INSPECTION
FORGINING TOOLING VALIDATION
WALL THICKNESS,DRAFT ANALYSIS
SURFACE DEFECT ANALYSIS
- We provide detailed internal inspection data for failure analysis, identifying features like wall thickness and orientation and defects like cracks, porosity, and contaminants. We also conduct pre-production and production inspection to validate dimensions for First Article Inspection, perform lot inspection of quarantined or batch parts, provide reverse engineering for design feedback, and actual/nominal comparisons for checking out of tolerance dimensions. Our advanced NDT systems tackle inspection of the wide range of ceramic materials, including traditional ceramics like porcelain and clay, and engineered ceramics like silicon nitride, alumina, titanium carbides, and ceramic composites. We’ve inspected a variety of ceramic parts and components, including: • Heat shields and tiles, engine components, igniters, and other wear components in aerospace • Ceramic disk brakes, pump components, and filters in automotive applications • Body armor plates, ceramic optical components, and missile heads for defense applications • Electronic and electrical applications like semiconductors, insulators, and surge protectors • Ceramic, porcelain, brick and clay materials in construction and archaeological applications
- Our services tackle inspection of the wide range of metal parts and materials, including aluminium, magnesium, titanium, Inconel, brass, copper, and high strength steel. We provide accurate inspection data for failure analysis, identifying inconsistent wall thicknesses and defects like porosity, cracks and inclusions. We also conduct pre-production and production inspection to validate dimensions for FAI and ensure optimal manufacturing, perform lot inspection of quarantined, warranty, or recalled parts in sorting applications, and provide reverse engineering of metal and alloy parts. We have inspected a variety of metal parts and components, including: • Lightweight castings of key structural parts for defence, military, aerospace, and space applications • Machined and sintered parts in consumer and medical devices • Valves and compressor parts for oil & gas and energy industries • Cast engine blocks, cylinder heads, die cast components, welded or brazed components, and hydroformed metal tubes for automotive industries • Critical investment castings, sand castings, and 3D printed parts like fuel nozzles, housings, and turbine blades for aerospace
- Our services tackle inspection of the wide range of glass parts and materials, including silicate glass, glass ceramics, and mineral and polymer glass products. We provide detailed inspection data for failure investigation identifying inconsistent wall thicknesses and areas prone to weakness or stress. We also conduct pre-production and production inspection to validate dimensions for FAI, perform lot inspection of quarantined or recalled parts, and provide reverse engineering and actual/nominal comparisons of glass parts. We’ve inspected a variety of glass parts and components, including: • Glass fibre composites in wind turbines for energy industries • Dimensional optics applications for both reflective and directional requirements • Optical lenses for defence, aerospace, and research applications • Fibre optic cables and display technology for electronics • Glass containers and vessels in consumer goods and packaging • Multi-material assemblies with glass in medical devices, including checking overmolded applications for fit requirements
- We provide detailed internal inspection data for failure analysis, identifying features like wall thickness and defects like voids and shrinkages. We also conduct inspection to validate dimensions for First Article Inspection, perform x-ray lot inspection of quarantined or recalled parts, provide non-contact reverse engineering for difficult applications, and actual/nominal comparisons for checking out of tolerance dimensions. As all of our inspection processes are non-contact, we are able to accurately inspect parts in their unaltered positions. This provides a significant advantage over contact methods of inspection, which distort the original shape of parts and prove tedious when fixtures are required to hold the net shape of rubber parts during inspection. Our services tackle inspection of the wide range of elastomer materials, including natural rubbers, synthetic rubbers like BR and nitrile rubbers, EPDM, FKM, silicone, foam, and other thermoplastic elastomers. Our lab has inspected a variety of rubber parts and components, including: • Tires, seals, gaskets, hoses, over molded parts, and insulators for automotive and mobility industries • Silicone vacuum bags, extrusions, molded components, bumpers for aviation and aerospace • High performance elastomers and structural components for energy applications • Metal forming components used in hydroforming e.g. wear pads, tray pads • Molded elastomer components and membranes in consumer goods and medical devices
- The use of mixed materials assemblies enables greater design freedom, but requires advanced inspection services such as Industrial CT Scanning & 3d scanning to validate these parts and assemblies. Our advanced NDT systems tackle inspection of a wide range of metallic and non-metallic materials of various densities, including: high strength super alloys, aluminum, carbon fiber, plastics, composites, and glass. We’ve inspected a variety of multi-material parts and components, including: • Multi metal welded structures, casting assemblies, fuel injectors, air bags, and seat components for automotive industries • Reinforced plastic/metal components, pumps, and 3D printed parts in aerospace and defense • Engineered products like polymer bearings with sensors, connectors, and heat transfer devices • Multi-material medical assemblies like implantable devices, drug delivery systems, and orthotics • Consumer goods and electronic components like cables, semiconductors, PCBs, and batteries
- The range of designs for plastics pose challenges for their proper inspection, this is why Industrial CT Scanning services are ideal for validation and qualification of these types of parts Our services tackle inspection of the wide range of plastic and polymer materials, including thermoplastics (polypropylene, polyurethanes, ABS, etc.), bioplastics, and specialist and high-performance plastics like PEEK and PTFE. We’ve inspected a variety of plastic parts and components, including: • Automotive plastic parts like molded fuel tanks, bumpers, panels, and seating assemblies • Lightweight structural plastics for air transport and aerospace applications • Carbon-fiber reinforced plastics and nylon components in defense and military products • High strength polymers in prosthetics, orthotics, and other medical devices • Molded plastic components manufactured by a variety of methods, including blow molding, reaction injection molding, over molding, multi shot molding, and multi cavity molding